The FLOWER (Flax composites, LOW weight, End of life and Recycling) project successfully developed new natural fibre composites that are cost-effective, environmentally friendly, lightweight, and viable alternatives to glass fibre composites for the automotive, marine, and point-of-sales advertising sectors. 

Three prototypes have been developed for key applications in the marine, automotive, and advertising sectors. These prototypes are close to market readiness, showcasing the practical applications of flax-fibre composites, and include:

  • A flying boat (hydrofoil)
  • Automotive roof panels
  • Point-of-sales advertising display boards made with the newly developed flax composite material technologies

The products were designed with a full life cycle approach to ensure the new materials are either biodegradable or recyclable at the end of their life.

The FLOWER research project has set a new standard for innovation and sustainability in the composites industry by demonstrating the immense potential of natural-fibre composites.

The project's success was recognized with the prestigious , a testament to its impact in the composites sector.
 

 

Funding

The five-year FLOWER project began in January 2018 and concluded in June 2023, with an extension due to the Covid-19 pandemic.

FLOWER was co-financed by the European Regional Development Fund (ERDF) within the framework of the INTERREG France (Manche) England cross-border cooperation program. FLOWER had a total budget of €4,717,674.56 (including €3,179,427.16 European Union (ERDF – Interreg FCE) co-financing).

FLOWER project Interreg EU logo block

Aims

The products developed as part of the FLOWER project aimed to:

  • Reduce environmental impact due to the lightweight nature of the biodegradable and/or recyclable composites, which will be manufactured locally
  • Fully replace glass fibre composites in ships and automotive parts
  • Promote the adoption of suitable bio-composite products in industry

 

The project also addressed industrial demand by developing two types of semi-finished products:

  • Non-woven reinforcements with a low grammage (50 gsm compared to the current 200 gsm) or with recyclable polymers.
  • Long fibre reinforcements for structural applications.
     

Biodegradable and bio-based thermoplastics were explored to ensure end-of-life sustainability. 

Our project partners

The FLOWER consortium consists of eight partners, including four academic institutions

And four industrial partners

  • Teillage Vandecandelaère (part of the )

The project was also supported by several UK organizations, including Hethel Innovation, Natural Materials Association (a subgroup of the Institute of Materials, Minerals and Mining), Bio-based and Biodegradable Industries Association, Eco-Composites Ltd, and the From Plants to Products Network.

Principal investigator

Hom Nath Dhakal Portrait

Media ready expert

Professor Hom Dhakal

Professor of Mechanical Engineering

Hom.Dhakal@port.ac.uk

School of Electrical and Mechanical Engineering

Faculty of Technology

PhD Supervisor

Read more

Explore more of our research

ºÚÁÏÈë¿Ú Centre for Advanced Materials and Manufacturing

Discover our global centre driving research in advanced materials, including bio-composites. With a strong focus on sustainability and collaboration, we’re shaping the future of materials science.
Read more

Materials engineering

In response to the ever-worsening condition of our planet, our materials engineering research is helping make manufacturing more sustainable, cost-effective and environmentally-friendly.
Flax used as alternative manufacturing material
Read more

Biomedical engineering

We're working at the interface of engineering, life sciences and biomedical sciences to deliver research with socioeconomic impact – including health technology and bio-inspired materials.
Engineering Project Day, 30th April 2019; 
TEC-0419-Engineering Project Day
Read more